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Having Survived the Hottest July Ever (Thanks, Natural Cooling!)

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July 2015 was the hottest July ever since meteorological data had been recorded in Austria ( since 248 years ). We had more than 38°C ambient air temperature at some days; so finally a chance to stress-test our heat pump system’s cooling option. Heating versus cooling mode In space heating ‘winter’ mode, the heat pump extracts heat from the heat source – a combination of underground water / ice tank and unglazed solar collector – and heats the bulk volume of the buffer storage tank. We have two heating circuits exchanging heat with this tank – one for the classical old radiators in ground floor, and one for the floor heating loops in the first floor – our repurposed attic. Space heating mode: The heat pump (1) heats the buffer tank (7), which in turn heats the heating circuits (only one circuit shown, each has its circuit pump and mixer control). Heat source: Solar collector (4) and water / ice storage (3) connected in a single brine circuit. The heat exchanger in the tank is built from the same ribbed pipes as the solar collector. If the ambient temperature is too low too allow for harvesting of energy the 3-way valve (5) makes the brine flow bypass the collector. The heat pump either heats the buffer tank for space heating, or the hygienic tank for hot tap water. ( This posting has a plot with heating power versus time for both modes). We heat hot tap water indirectly, using a hygienic storage tank with a large internal heat exchanger. Therefore we don’t need to fight legionella by heating to high temperatures , and we only need to heat the bulk volume of the tank to 50°C – which keeps the Coefficient of Performance high. Hot tap water heating mode: The flow of water heated by the heat pump is diverted to the hygienic storage tank (6). Otherwise, the heat source is used in the same way as for space heating. In this picture, the collector is ‘turned off’ – corresponding to heating water on e.g. a very cold winter evening. In summer, the still rather cold underground water tank can be used for cooling. Our floor heating loops become cooling loops and we simply use the cool water or ice in the underground tank for natural (‘passive’) cooling. So the heat pump can keep heating water – this is different from systems that turn an air-air heat pump into an air conditioner by reverting the cycle of the refrigerant. Heating hot water in parallel to cooling is beneficial as the heat pump extracts heat from the underground tank and cools it further! Cooling mode: Via automated 3-way valve (9) brine is diverted to flow through the heat exchanger in the buffer tank (7). Water in the buffer tank is cooled down so water in the floor ‘heating’ / cooling loops. If the heat pump operates in parallel to heat hot tap water, it cools the brine. How we optimize cooling power this summer Water tank temperature. You could tweak the control to keep the large ice cube as long as possible, but there is a the trade-off: The cooler the tank,  the lower the heat pump’s performance factor in heating mode. This year we kept the tank at 8°C after ‘ice season’ as long as possible. To achieve this, the solar collector is bypassed if ambient temperature is ‘too high’. The temperature in the tank rose quickly in April – so our ice is long melted: The red arrow indicates the end of the ice period; then the set temperature of the tank was 8°C (‘Ice storage tank’ is rather a common term denoting this type of heat source than indicating that it really contains ice all the time.) Green arrows indicate three spells of hot weather. The tank’s temperature increased gradually, being heating by the surrounding ground and by space cooling. At the beginning of August its temperature is close to 20°C, so cooling energy has nearly be used up completely. At the beginning of July the minimum inlet temperature in the floor loops was 17°C, determined by the dew point (monitored by our control system that controls the mixer accordingly); at the end of the month maximum daily ambient air temperatures were greater than 35°C, and the cooling water had about 21°C. Room temperature. Cooling was activated only if the room temperature in the 1st floor was higher than 24°C – this allows for keeping as much cooling energy as possible for the really hot periods. We feel that 25°C in the office is absolutely OK as temperatures outside are more then 10°C higher. Scheduling hot water heating. After the installation of our PV panels we set the hot water heating time slots to periods with high solar radiation – when you have more than 2 kW output power on cloudless days. So we utilized the solar energy generator in the most economic way and the heat pump supports cooling exactly when cooling is needed. Using the collector for cooling in the night. If the ambient temperature drops to a value lower than the tank temperature, the solar collector can actually cool the tank! Ventilation. I have been asked if we have forced ventilation, ductwork, and automated awnings etc. No, we haven’t – we just open all the windows during the night and ‘manually operated’ shades attached to the outside of the windows. We call them the Deflector Shields: Manually operated ventilation – to be shut off at sunrise. We had already 30°C air temperature at 08:00 AM on some days. South-east deflector shields down. We feel there is still enough light in the (single large) room as we only activate the subset of shields facing the sun directly. These are details for two typical hot days in July: The blue line exhibits the cooling power measured for the brine ‘cooling’ circuit. If the heat pump is off, cooling power is about 1 kW; during heat pump operations (blue arrows) 4 kW can be obtained. Night-time ventilation is crucial to keep room temperatures at reasonable levels. The cooling power is lower than so-called standard cooling load as defined in AC standards – the power required to keep the temperature at about 24°C in steady-state conditions, when ambient temperature would be 30°C and no shades are used. For our attic-office this standard cooling power would amount to more than 10 kW which is higher than the standard (worst case) heating load in winter. Overall electrical energy balance I have been asked for a comparison of the energy needed in the house, the heat pump in particular, and the energy delivered by the PV panels and fed in to the grid. PV numbers in July were not much different from June’s – here is the overview on June and July, maximum PV power on cloudless days has decreased further due to the higher temperatures: In July, our daily consumption slightly decreased to 9-10 kWh per day, the heat pump needs 1-2 kWh of that. The generator provides for 23 kWh per day, Currently the weather forecast says, we will have more than 35°C each noon and 20-25° minimum in the night until end of this week. We might experience the utter depletion of our cooling energy storage before it will be replenished again on a rainy next weekend.

[via LEKULE]

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